You are using an outdated browser version not supported by this website.
Click here to upgrade your browser

Pursuing Passive House Prefabrication Perfection

When Amy and Steve Tankard waved goodbye to Auckland for a better lifestyle in Waihi, little did they know that Passive House would be a permanent part of their personal and professional lives. But a Superhome event with Bob Burnett, and a radio interview with New Zealand’s first Passive House Certifier, Jason Quinn, would spark Amy and Steve’s passion for Passive House.

Though a spark may be better described as a raging fire!

Steve subsequently become a qualified Passive House consultant and Amy has been appointed CEO of the Passive House Institute of New Zealand (PHINZ). Maybe that’s just what happens when you bring together possibility, practicality, and perseverance. There is another ‘p’ in their lives, but more on that a little further in this piece.

Steve is the consultant for their family home build which he and Amy are undertaking on a 2,500m² section, which is plenty of space for their growing family.

They’ve chosen to go with a 207m² home, designed by Toni-Rose Brookes of Borrmeister Architects (now of Common-Good Architects), which includes three bedrooms, two bathrooms and a living room upstairs, a guest bedroom and bathroom downstairs, as well as a double garage and living-dining-kitchen.

The idea of prefabrication (see, there is another ‘p’) always appealed to Amy and Steve due to the benefits of speed and precision. The panels were erected on-site directly off the back of the loader crane they arrived on in just one day.

The wall elements were modeled in 3D by Offsite Design and manufactured in Christchurch through Ecopanel. These were custom-made, modified timber frames that arrived on-site complete with structural facing, a rigid air barrier, insulation, pro clima INTELLO airtightness and vapour control membrane and a service cavity.

Cladding is a combination of brick veneer and weatherboard with a long run metal roof along with a fully insulated rib raft polished concrete floor system. A Zehnder ComfoAir 350 will ensure that stale damp air is removed and replaced with dry fresh air. The efficiency of the heat recovery has been calculated to 85.5%.

Construction Details Average Values:

  • U-wall (avg): 0.226 W/(m2⋅K) - Knauf Earthwool R-5.5 – R-4.1 (140 mm) R-1.4 (45 mm service cavity)
  • U-floor (avg): 0.342 W/(m2⋅K) – R-4.5 Fully Insulated Rib Raft
  • U-roof (avg): 0.136 W/(m2⋅K) – R-8.4 – Knauf Earthwool 210 mm R-5.2 between the rafters and 135 mm R-3.2 above the rafters
  • U-windows: 0.86 W/(m2K) - Neuffer Aluplast uPVC/Alu
  • Treated floor area: 138.4 m²
  • Heating Demand: 11.6 kWh/m²/year
  • Heating Load: 10.7 W/m²
  • Frequency of overheating: 1%

Ricki Helagi of Passive House Builders based in Omokoroa is undertaking this build and Amy and Steve hope to be in their Passive House prefabrication paradise by Christmas.

View more information on pro clima, including contact details.
comments powered by Disqus
March 2022 EBOSSNOW Case Studies

News from pro clima

Unpack Building Code Compliance with the Pro Clima Knowledge Zone Series
Shouldn’t Kitchen Walls Be Insulated?
Renovating the EnerPHit Way in the ‘Winterless’ North

Posts by Pro Clima Technical

See All


Get a free weekly digest of essential news

New and updated architectural products, design solutions, inspiration, technical advice and more when you sign up for EBOSS.